Replace the import of ibaPDA and ibaAnalyzer from Germany

Support ibaPDA file format

A significant set of functionalities not supported by ibaPDA

Fully open data interfaces

Costs just a fraction of ibaPDA

Optimized for Chinese user habits, installation-free convenience

Support customized functions and comprehensive OEM

Hundreds of projects for large enterprises

Process Data Acquisition – PDA

-- Detailed analysis of quality manage&industrial big data sources

高速数方案

High speed data acquisition scheme

专题系

Thematic System

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Contact us

1 Background and significance

15 DTP - Digital Steel Pipe

2 PDA - data acquisition and analysis system

16 CDS - Continuous casting Digital Slab

3 LTA - Long historical Trend Analysis system

17 TDA - Typical high-speed Data Acquisition scheme

4 HDS - open time series high frequency Historical database

18 QMS - Quality Manage and analysis System

5 DBU - Database system and Upgrade tools

 

6 DCC - Digital Coil Conversion and full process quality management

19 Coiling main drive system based on D455

7 CFS - Coil Fast Search and statistics system

20 Comprehensive data acquisition system for steelmaking plants

8 DSO - Device diagnostic Synchronous Oversampling system

21

9 RSA - Roll Spalling Alarm and Quick Stop System

22

10 RCM - Roller Current Monitoring system

23

11 HDP - High frequency density and speed Data Platform construction

24

12 HDC - Hot rolled high-frequency high-density Digital steel Coil

25 Common debugging tools and development board

13 CDC - Cold rolled Digital steel Coil

26 Research Form for PDA System Configuration in the Steel Industry

14 DSP - Digital Steel Plate

27 Project performance and typical project application

20 Comprehensive data acquisition system for steelmaking plants

Comprehensive data acquisition system for 20 steelmaking plants

The equipment in the steel plant mainly includes: pouring station, desulfurization, converter, LF furnace, RH furnace. Each set of equipment includes approximately one PLC controller and uses one or more PDA systems.

The PDA system performs millisecond level data acquisition for L1 fault diagnosis and provides high-speed, medium speed, and low-speed data services to meet the data needs of L2, L3, information platforms, specialized systems, etc. It achieves efficient data forwarding through multi-channel and multi frequency synchronization in one data acquisition, greatly reducing the communication load of PLC.

The following figure adopts a PDA high-speed data acquisition and analysis system, with 30000 collection points and a collection frequency of 10 milliseconds. It supports simultaneous collection and high-speed forwarding of data from dozens of PLCs and L2 servers. Real time data curve analysis supports multiple units online simultaneously, with a minimum of 30 units online.

The signals that need to be collected are packaged and sent to the PDA server at high speed in the PLC. The PDA server then packages and sends them based on the configured data and target IP. This forwarding cycle can reach milliseconds.

PDAServer supports protocols such as Modbus TCP Server, OPC UA, MQTT to achieve second level data access.

The forwarded data and forwarding frequency are configured through configuration.

L2 Information platforms and other platforms may require data of multiple frequencies, which can be achieved by configuring multiple links.

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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Develop communication protocol, Customized analysis function, Open data interface, XinChuang domestic obsession

 

PDAServer    PDAClient