Replace the import of ibaPDA and ibaAnalyzer from Germany

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A significant set of functionalities not supported by ibaPDA

Fully open data interfaces

Costs just a fraction of ibaPDA

Optimized for Chinese user habits, installation-free convenience

Support customized functions and comprehensive OEM

Hundreds of projects for large enterprises

Process Data Acquisition – ikoPDA

-- Detailed analysis of quality manage&industrial big data sources

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High speed data acquisition scheme

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1 S7-1500 and slave drop data collection scheme

37 Main driver system SL150

2 S7-400 Ethernet high speed fixed period 2ms

38 B&R - Robot

3 S7-300 Ethernet high speed fixed period

39 MITSUBISHI MC protocol - format 4

4 Profinet

40 MITSUBISHI MELSECT – QnA 3E

5 S7-400/300/TDC/FM458 Ethernet Variable Access

41 MITSUBISHI Q-Series UDP

6 Standard Ethernet UDP

42 Smart meter DL/T645-2007 protocol

7 Standard Ethernet TCP

43 S7-200 smart

8 S7 PLC Tools for program debugging - pdaTools

44 Automobile CAN-bus

9 S7-400/300/TDC/FM458 Symbol Variable DB block

45 Alstom HPCi VMIVME 7750 - UDP

10 S7-400/300 iso(MAC address)

46 Collecting KEPServer data through Opc Ua

11 S7-300/400 standard ethernet

47 Collecting S7-1500 data through Opc Ua

12 TDC Ethernet

48 Listen to all data on the Profibus bus and collect it

13 S7-1500/1200

49 ABB main drive ACS6000

14 MPI/DP variable access

50 Collecting PCI/PCIe card data

15 Profibus-DP

51 Collect TC-net network data

16 RFM(Reflective Memory)

52 Collect UDP data forwarded by Tc-net

17 CoDeSys

53 Collect domestic PLC data

18 Interface Module

54 Other data collection methods

19 Simotion D

55 High speed data forwarding

20 EGD(Ethernet Global Data)

56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

21 Modbus Register address

57 Continuous Casting Hydraulic Vibration PDA System

22 Modbus TCP Memory block

58 Hot rolling TDC GDM.PDA system renovation

23 Modbus TCP Register address

59 USB HID

24 FM458 Profibus-DP gateway

60 AnyControl

25 GE Fanuc SRTP/ SNPX

61 DDEServer

26 Wago

62 PDAServer as EtherCAT Slave

27 MOOG PLC

63 MQTT

28 ABB PLC

64 S7-1200 as both a PROFINET IO Controller and an IO Device

29 Beckhoff Ethernet

65

30 Bechhoff Realtime Ethernet

66

31 Beckhoff Ads

67

32 EtherCAT

68

33 RS232 / RS485

69

34 Rockwell AB PLC

70

35 OPC / OPC Ua

71

36 Auxiliary transmission S120

72 Project performance and typical project application


56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

56.1 The communication protocol used

(1) S7 communication protocol, PDAServer reads real-time data based on PLC variable addresses.

(2) Profinet protocol is used by PDAServer to collect signals that require high-speed acquisition.

(3) UDP protocol, standard Ethernet protocol.

The above three communication protocols are supported by both PLC and PDAServer.

56.2 Scheme of 1 set of PDA system for each furnace area

Add one set of PDA high-speed data acquisition and analysis system to each area, as shown in Figure 1.

(1) The advantage of this solution is that each system is relatively independent, and maintenance and power outages do not affect each other. The data traffic of the backbone Ethernet network will not increase significantly.

(2) The PDA system adopts Ethernet communication method, Profinet and UDP protocol.

(3) One set of 10000 point PDA system in LF furnace area.

(4) One set of PDA system with 10000 points in the converter area.

(5) One set of PDA system with 10000 points in RH furnace area.

(6) 3 sets of PDA systems, slightly higher cost, but the high-frequency Ethernet data flow in each area is limited to the local network.

(7) This PDA system has a high cost performance ratio, using multiple solutions, and the cost increase is not significant.

(8) Any computer connected to L1 Ethernet can perform online and offline data analysis.

Figure 1 Scheme of One PDA System for Each Furnace Area

56.3 The plan of sharing one PDA system among three furnace areas

Three furnace areas share one set of PDA high-speed data acquisition and analysis system, as shown in Figure 2.

(1) The PDA system adopts Ethernet communication method, Profinet and UDP protocol.

(2) One set of PDA system with 30000 points is installed in the LF furnace area, converter area, and RH furnace area.

(3) Using one PDA system, the cost is slightly lower, but the high-frequency Ethernet data streams in each area need to pass through the L1 central switch, resulting in a higher amount of high-frequency data streams in the backbone network.

(4) Any computer connected to L1 Ethernet can perform online and offline data analysis.

Figure 2 Scheme for Three Furnace Zones to Share One PDA System

 

Apparatus test&Fault diagnosis&Quality analysis

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Real-time data compression

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