Process Data Acquisition – PLC

-- Detailed analysis of quality manage&industrial big data sources

高速数采方案

High speed data acquisition scheme

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1 S7-1500 and slave drop data collection scheme

33 RS232 / RS485

2 S7-400 Ethernet high speed fixed period 2ms

34 Rockwell AB PLC

3 S7-300 Ethernet high speed fixed period

35 OPC / OPC Ua

4 Profinet

36 Auxiliary transmission S120

5 S7-400/300/TDC/FM458 Ethernet Variable Access

37 Main driver system SL150

6 Standard Ethernet UDP

38 B&R - Robot

7 Standard Ethernet TCP

39 MITSUBISHI MC protocol - format 4

8 S7 PLC Tools for program debugging - pdaTools

40 MITSUBISHI MELSECT – QnA 3E

9 S7-400/300/TDC/FM458 Symbol Variable DB block

41 MITSUBISHI Q-Series UDP

10 S7-400/300 iso(MAC address)

42 Smart meter DL/T645-2007 protocol

11 S7-300/400 standard ethernet

43 S7-200 smart

12 TDC Ethernet

44 Automobile CAN-bus

13 S7-1500/1200

45 Alstom HPCi VMIVME 7750 - UDP

14 MPI/DP variable access

46 Collecting KEPServer data through Opc Ua

15 Profibus-DP

47 Collecting S7-1500 data through Opc Ua

16 RFM(Reflective Memory)

48 Listen to all data on the Profibus bus and collect it

17 CoDeSys

49 ABB main drive ACS6000

18 Interface Module

50 Collecting PCI/PCIe card data

19 Simotion D

51 Collect TC-net network data

20 EGD(Ethernet Global Data)

52 Collect UDP data forwarded by Tc-net

21 Modbus Register address

53 Collect domestic PLC data

22 Modbus TCP Memory block

54 Other data collection methods

23 Modbus TCP Register address

55 High speed data forwarding

24 FM458 Profibus-DP gateway

56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

25 GE Fanuc SRTP/ SNPX

57 Continuous Casting Hydraulic Vibration PDA System

26 Wago

58 Hot rolling TDC GDM.PDA system renovation

27 MOOG PLC

59 USB HID

28 ABB PLC

60 AnyControl

29 Beckhoff Ethernet

61 DDEServer

30 Bechhoff Realtime Ethernet

 

31 Beckhoff Ads

 

32 EtherCAT

 

26 Wago

Please ask for sample wago_pda_udpTest1.pro if needed, UDP protocol is used, The data source typeis25, See section 4.3 for detail, Single PLC can send 1473 bytes/2ms once.

Ensure that .NET framework 4.0 can be installed correctly before installing Wago system software, please do the following if an error occurs.

1CMD - return - enter "net stop WuAuServ" in the open window

2Start - run - enter %windir%

3Find a folder called SoftwareDistribution, rename it to SDold

4Start - run - enter cmd- return - Enter "net start WuAuServ" in the open window

5Start - run - enter regedit - return

6Find register child key MAIN of HKEY_LOCAL_MACHINE\SOFWARE\Microsoft\Internet, Right click main, find the "Edit" - "permissions" in the popu menu, "complete control" and other words will appear after clicked, installation can be assured if it is checked.

Run \Wago\codesys2.3\CoDeSys_2.3.9.44_RELEASE_BUILD20140519134823\Setup.exe to setup program tools.

Run CoDeSys V2.3 to startup program tools.

Create a new project, select PLC CPU model, Create main program.

Create a new function block pdaSend.

Add Ethernet Communication Library WagoLibEthernet_01.lib.


Create pdaSend[FB] program.

Create main[PRG] program.


Create a 2ms NewTask.

Add the main program to the NewTask.


Select login parameters to PLC.

Save the project as UdpTest1, Rebuild all programs.

Change the computer IP to PLC network segment, login and run.

PDA server configuration for acquisition 300REAL/2ms is as follows.

[2000,300CH,2.000ms,,25,Note,192.168.1.21]

No,    Name,Adr/note,Unit,Len,Offset  ,Gain    ,Type,ALM,HH   ,HI   ,LO   ,LL   ,Opr

CH1=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0 

CH2=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0 

CH3=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0 

……

CH299=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0 

CH300=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0 

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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